- #THE NEW CHOPPER BUILDERS HANDBOOK MANUAL#
- #THE NEW CHOPPER BUILDERS HANDBOOK PROFESSIONAL#
- #THE NEW CHOPPER BUILDERS HANDBOOK SERIES#
There is no affiliation between Harley-Davidson, Inc. Use of the words Harley-Davidson and various H-D model names and designations are provided for reference and application information only. Wherever possible we have verified information but we assume no responsibility for errors of fact or omissions.
#THE NEW CHOPPER BUILDERS HANDBOOK MANUAL#
All information contained in this manual and on the Web Site is presumed to be accurate as of the date of publication. For this reason readers are advised that use of said information is done so at their entire risk. Since the author and the publisher cannot control, supervise, observe, assist or insure the quality of the materials or the quality or standard of the work being used in the development of the readers particular project or bike modification we cannot accept any liability for the results of using the information contained herein or on the Web Site. In many cases historically, an assembly that looked good from an engineering standpoint simply didnt stand up well in actual use so if anything most cycle frames and components are significantly over-built today. In the legal sense the technical information you will be reading is based upon what is called empirical knowledge information gathered through trail, error and experimentation by hundreds if not thousands of motorcycle builders for the past ninety years. The information contained in this manual and on the Chopper Builders Web Site is based upon information that has not been engineered or stress-tested but is instead founded in the experience of the author and other custom chopper builders going back over forty years. If the reader of this manual is in doubt about their skills they should solicit the help and advice of trained professionals skilled in their respective trades to assist in the fabrication of the bike and its components.
#THE NEW CHOPPER BUILDERS HANDBOOK PROFESSIONAL#
Terms and Conditions of Use Motorcycle design, construction, fabrication, modification and assembly of various component parts can have dangerous consequences for the rider if the work is not done in a professional manner by skilled technicians and tradesmen. Table of Contents Terms and Conditions of Use 4 Part - I Introduction 5 Tools 6 Pattern Making 6 Pan Material 14 Part - II Seat Mounts 23 Protective Finishes 28 Part - III Saddle Design 28 Terminology 30 Comfort 30 Part - IV Base or Foundation 32 Edge Banding 32 Part - V Upholstery 44 Leather 47 Leatherwork 51 Construction 52 Cutting Patterns 52 Lacing 62 Cover Fitting 68 Waterproofing 71 Summation 71 Resources 73
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ISBN number: 0-976 Printed, bound and distributed in the USA This publication is also available in various electronic, digital and hardcopy print formats.
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All recommendations are made without any guarantee on the part of the author or publishers, who also disclaim any liability incurred in connection with the use of this data or specific details. All information in this book is true and complete to the best of our knowledge. With the exception of quoting brief passages for reviews or technical works no part of this publication may be reproduced or distributed in any form without the prior written authorization of the author and publisher. The Chopper Builders Handbook Chopper Saddlesįirst published digitally in partial form at the Chopper Builders Handbook web site on Octo() by Gary W.
#THE NEW CHOPPER BUILDERS HANDBOOK SERIES#
Chopper Builders Handbook Builders Series